{"id":1719,"date":"2024-02-23T18:02:32","date_gmt":"2024-02-23T17:02:32","guid":{"rendered":"https:\/\/funmak.com\/2024\/02\/23\/zamak-moulds-used-in-die-casting\/"},"modified":"2026-09-02T10:25:00","modified_gmt":"2026-09-02T08:25:00","slug":"zamak-moulds-used-in-die-casting","status":"publish","type":"post","link":"https:\/\/funmak.com\/en\/zamak-moulds-used-in-die-casting\/","title":{"rendered":"Die Casting: What it is, How it Works and Its Applications"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"1719\" class=\"elementor elementor-1719 elementor-449\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-3d2c322d e-flex e-con-boxed e-con e-parent\" data-id=\"3d2c322d\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5a055ee elementor-widget elementor-widget-text-editor\" data-id=\"5a055ee\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Die casting is one of the most widely used processes in the manufacture of precision metal parts. It consists of injecting molten metal at high pressure into a custom-designed steel mold for each project, resulting in complex parts with high repeatability. <\/p>\n<p>At Funmak, we primarily use this process with zamak, although the technique can also be used with other non-ferrous alloys. If you&#8217;d like to discover how it works and what advantages it offers, keep reading. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0b0c2bc elementor-widget elementor-widget-heading\" data-id=\"0b0c2bc\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">What is die casting?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d2279d7 elementor-widget elementor-widget-text-editor\" data-id=\"d2279d7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Die casting is a manufacturing process for metal parts in which molten metal is pressed into steel molds. These molds are designed for each project, ensuring that every component is created with precision and repeatability. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-76a70c9 elementor-widget elementor-widget-heading\" data-id=\"76a70c9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">What is die casting used for?<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a1382b0 elementor-widget elementor-widget-text-editor\" data-id=\"a1382b0\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The benefits of using the injection molding model include advantages such as cost savings and a reduction in the total cost of production.<\/p>\n<p>Casting a part allows for the production of complex shapes, such as threads and intricate geometries. Furthermore, it is possible to combine multiple metal parts into one, eliminating assembly steps and reducing labor costs. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d86badf elementor-widget elementor-widget-heading\" data-id=\"d86badf\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">How the process works<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-939f188 elementor-widget elementor-widget-text-editor\" data-id=\"939f188\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>There is no single method of injection casting: there are two main processes, depending on the characteristics of the material and the part.<\/p>\n<p><strong>Hot chamber<\/strong><br \/>This is a great option for alloys that do not easily attack or erode metal crucibles, cylinders, and plungers. At Funmak, we primarily work with this method. <\/p>\n<p><strong>Cold chamber<\/strong><br \/>This is usually the most recommended method for working with high melting points. The metal is liquefied and then poured into a cold chamber, where a hydraulically driven piston pushes it into the mold. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8d0bbdb elementor-widget elementor-widget-heading\" data-id=\"8d0bbdb\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Benefits and alloys of die casting<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-999f56a elementor-widget elementor-widget-text-editor\" data-id=\"999f56a\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Injection casting can mean significant savings in manufacturing costs. By casting metal parts, virtually any type of shape can be created, and it is possible to combine multiple components into one, eliminating assembly and reducing labor. <\/p>\n<p>Other benefits of the process: variable wall thickness, tighter tolerances, fewer production stages, fast cycle times, reduced waste material, and long-lasting tooling.<\/p>\n<p>The alloys used in die casting are non-ferrous metals, completely recyclable, with high strength and hardness, good thermal and electrical conductivity, and excellent surface finishes.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5c45b05 elementor-widget elementor-widget-heading\" data-id=\"5c45b05\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">The process at Funmak<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-321fe32 elementor-widget elementor-widget-text-editor\" data-id=\"321fe32\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>At Funmak, we primarily work with zamak. Thanks to its high fluidity, the material is forced into the mold under high pressure, completely filling the cavity and allowing it to reach every corner of the design. <\/p>\n<p>Each machine has a crucible where the base material, in ingot form, is introduced and melted at a temperature of 380-390 \u00b0C. Once melted, it is injected into the mold; after that, the parts are separated\u2014automatically or manually\u2014from the feeding channels. <\/p>\n<p>We have extensive experience in die casting, offering high-quality zamak parts for multiple industrial sectors.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-1c08e43 e-flex e-con-boxed e-con e-parent\" data-id=\"1c08e43\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-86638c7 e-con-full e-flex e-con e-child\" data-id=\"86638c7\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-510fc22 elementor-widget elementor-widget-heading\" data-id=\"510fc22\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<span class=\"elementor-heading-title elementor-size-default\">CONTACT<\/span>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-10ff8d4 elementor-widget elementor-widget-heading\" data-id=\"10ff8d4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Request your quote with no obligation<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-eb3b2bc elementor-widget elementor-widget-text-editor\" data-id=\"eb3b2bc\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Call or write to us and connect with our team of zamak casting and injection specialists.<\/p><p>We&#8217;ll analyze your idea and propose the best, customized solution, with no obligation.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-608450b elementor-icon-list--layout-traditional elementor-list-item-link-full_width elementor-widget elementor-widget-icon-list\" data-id=\"608450b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"icon-list.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<ul class=\"elementor-icon-list-items\">\n\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item\">\n\t\t\t\t\t\t\t\t\t\t\t<a href=\"tel:+34977612412\">\n\n\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"e-font-icon-svg e-fas-phone-alt\" viewBox=\"0 0 512 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M497.39 361.8l-112-48a24 24 0 0 0-28 6.9l-49.6 60.6A370.66 370.66 0 0 1 130.6 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173.4-128.7 5.8-4.5 9.2-11.5 9.2-18.9v-19c0-26.5-21.5-48-48-48H48C21.5 64 0 85.5 0 112v19c0 7.4 3.4 14.3 9.2 18.9 30.6 23.9 40.7 32.4 173.4 128.7 16.8 12.2 50.2 41.8 73.4 41.4z\"><\/path><\/svg>\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text\">comercial@funmak.com<\/span>\n\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-5af13a2 e-con-full e-flex e-con e-child\" data-id=\"5af13a2\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5990e0b elementor-button-align-stretch elementor-widget elementor-widget-form\" data-id=\"5990e0b\" data-element_type=\"widget\" data-e-type=\"widget\" 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It consists of injecting molten metal at high pressure into a custom-designed steel mold for each project, resulting in complex parts with high repeatability. At Funmak, we primarily use this process with zamak, although the technique can also [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":1695,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[120],"tags":[],"class_list":["post-1719","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-casting-and-injection"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Die Casting: What It Is and How It Works | Funmak<\/title>\n<meta name=\"description\" content=\"Die casting injects molten metal at high pressure into a steel mold to manufacture precise metal parts in large series.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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